What Is Plastic Coating and Why Do It?
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Steps in Plastic Coating
The most common technique for plastic dip coating is the hot dip method, resulting in coatings from about 1/16" to 1/4" thick. Steps include:
Prepare the plastic coating material—typically vinyl/PVC-based plastisol, which is a liquid at room temperature.
Additivesfor improved strength, UV-tolerance, fire retardancy, and other qualities can be included, and it can be pigmented to meet color and finishing requirements.
Preheat parts to be coated. Hotter temperatures result in thicker coatings.
Dip or submerge parts in the liquid plastisol one or more times to achieve the desired coat thickness.
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Heat-cure parts in the curing oven around 350°F to complete the plastisol dip coating process.
The cold dip process is quite similar. Producing thinner coats, this technique is used to provide the benefits of plastisol coatings to products which can't withstand the preheating needed for hot dip coating. For the cold pvc dip coating process, parts are dipped in the liquid plastisol then briefly heated in the curing oven.
For parts with hollow areas or complex geometries, slush and rotational molding techniques enable plastisol coatings to be applied to an even broader array of parts.
At Precision Dip Coating, we offer expertise in all types of plastic coating techniques and materials, supported by our full suite of design, prototyping, finishing, and other value-added services. Contact us today for affordable, high-quality solutions for your coating projects.
If the visual surface finish of your metal sheet is essential, we offer a vinyl coating service that will protect the material from damage during the fabrication process.
Our vinyl coating service allows us to add a protective coating to a range of sheet and plate materials. We recommend this service for any application where the aesthetic or visual surface finish is essential due to the risk of surface damage during fabrication. In addition, a vinyl coating is often utilised where lubrication is required during bending or shallow forming operations.Our vinyl coating service allows us to add a protective coating to a range of sheet and plate materials. We recommend this service for any application where the aesthetic or visual surface finish is essential due to the risk of surface damage during fabrication. In addition, a vinyl coating is often utilised where lubrication is required during bending or shallow forming operations.
We have invested in a CNC vinyl coating line that allows us to process high volumes where required but with the flexibility to process volumes down to single sheets. During the coating, a very thin layer of adhesive is applied to each sheet that allows the vinyl to be firmly attached and easily removed by hand when it has done its job.
At Smiths Advanced Metals, we are proud to be a leading international, multi-metal and plastic stockholder and distributor. Contact us today and let Smiths Advanced Metals help you with your metal project.
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